Heating performance of a laboratory pilot-plant combining heat exchanger and air scrubber for animal houses.

Exhaust air treatment systems (EATS) are used in animal husbandry to reduce emissions. However, EATS are associated with high acquisition and operating costs. Therefore, a plant technology is being developed that integrates a recuperative heat exchanger into a biological air scrubber. The overall aim is to reduce total costs of livestock buildings with EATS by saving heating costs and to improve animal environment. In this study, a special pilot-plant on a small-scale, using clean exhaust air, was constructed to evaluate the heating performance on laboratory scale. Three assembly situations of the heat exchanger into trickle-bed reactor were part of a trial with two different defined air flow rates. In all three assembly situations, preheating of cold outside air was observed. The heating performance of the assembly situation with the sprayed heat exchanger arranged below showed an average of 4.4 kW at 1800 m3 h-1 (outside air temperature range 0.0-7.9 °C). This is up to 18% higher than the other two experimental setups. The heating performance of the pilot-plant is particularly influenced by the outside air temperature. Further research on the pilot-plant is required to test the system under field conditions.

A new experimental setup for measuring greenhouse gas and volatile organic compound emissions of silage during the aerobic storage period in a special silage respiration chamber.

The aim of this study was to develop a new experimental setup to determine parallel the emissions of greenhouse gases (GHG) and volatile organic compounds (VOCs) from silage during the opening as well as the subsequent aerobic storage phase of the complete bale without wrapping film. For this purpose, a special silage respiration chamber was used in which a silage bale could be examined. The gas analysis (CO2, methanol, ethanol, ethyl acetate) of inlet, ambient and outlet air of the silage respiration chamber was carried out by photoacoustic spectroscopy. The gas samples taken inside the bale were analysed by gas chromatography for CO2, O2, CH4, and N2O. Three silage bales (grass and lucerne) as the smallest silage unit commonly used in practice were examined. The emission behaviour of the bales was recorded during experimental periods up to 55 days. The results allow a differentiation of the outgassing processes. On the one hand, gases produced during the anaerobic ensiling process (CO2, CH4, N2O) are released once in a large amount during the first experimental hours after opening the silage. On the other hand, a continuous outgassing process takes place, which is particularly true for the VOCs ethanol, methanol, and ethyl acetate, whereby VOC emissions increase with rising ambient air temperatures. In this study, the emissions during the first 600 experimental hours from the grass silage bale and lucerne silage bale were 2313 g and 2612 g CO2, 17.6 g and 145.2 g methanol, 132.3 g and 675.9 g ethanol, 55.1 g and 66.2 g ethyl acetate, respectively. Nevertheless, the focus of this study was on the technical recording of gas concentrations inside the silage bale itself and the emissions in the ambient air of the bale. For a better interpretation of the data, additional factors should be considered in further investigations.

Evaluation of a dry filter for dust removal under laboratory conditions in comparison to practical use at a laying hen barn.

The high amount of particulate matter from poultry houses in the exhaust air, especially at different types of laying hen barns, is the main challenge farmers are faced with concerning emissions. As a possibility for the mitigation of particulate matter in the outgoing air, a dry filter based on the principle of centrifugal force was investigated under laboratory and field conditions. Aerosol spectrometers were used for continuous measurements in raw and clean gas. Field experiments took place under summer and winter conditions, so that filter efficiency under different climate conditions could be compared and measurement values at the barn were continuously collected over 24-h periods. Data collected under laboratory conditions showed a high efficiency of the dry filter, whereas results of the field experiments differed in each size fraction of the particulate matter. These differences may be explained by the fact that under laboratory conditions, better circumstances for correct measuring were created, e.g., laminar flow of the air.